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Plug-Coil FMEA

The burner's 26.49 T plug coil is overstressed 3-3.9x at the design bore - the dominant, gate-defining failure mode, stated without softening.

STRATEGY / SLOW ▲ ▼ MICROSECOND REAL-TIMEL7Ecosystem & Strategytelemetry ▲ control ▼open ▸L6Experience & Visualizationtelemetry ▲ control ▼open ▸L5Applications & Copilotstelemetry ▲ control ▼open ▸L4Orchestrationtelemetry ▲ control ▼open ▸L3Twin Modeling & AItelemetry ▲ control ▼open ▸L2Data Fabrictelemetry ▲ control ▼open ▸L1Control Planetelemetry ▲ control ▼open ▸L0Foundationtelemetry ▲ control ▼open ▸PHYSICAL S.M.A.R.T. GENERATOR PLANTBREEDER · HYPERION1R0 1.2 m · A 2.5 · 16.84 T · δ −0.30BURNER · TANDEM MIRROR2317 T throat · 26.49 T plug · fₙ 5.44% · DEC1 center stack + plasma · 2 high-field plug · 3 expander → direct converterCOLOR GRAMMAR strategy AI-workflow infra/data models reactor/DECLINE SEMANTICStelemetry (µs)controlKRONOS FUSION ENERGYAI-NATIVE S.M.A.R.T. GENERATORMASTER BLUEPRINTSHEET 01REV. 2026-08L0-L7 · 2 MACHINES
The AI-Native S.M.A.R.T. Generator Master Blueprint — eight layers (L0→L7), one control stack, wired to both machines. Telemetry rises in microseconds; control descends the same path.

The gate is the FMEA

For the burner (Aegis / MetroVolt), the plug coil that must produce 26.49 T at the mirror throat's 17 T companion field is the single most important failure-mode entry, because the honest gate says the coil is overstressed ~3-3.9x at the design bore. That is not a low-probability tail; it is a statement that the coil as specified is infeasible without redesign. We score it accordingly and do not soften it.

Factor x value (plug coil)
Severity S10 (loss of confinement)Occurrence O8 (3-3.9x overstress at design bore)Detection D5 (regime 166-830x beyond data)Statusinfeasible as specified today

Why detection is hard here

Detection score is elevated because the plug operating regime is 166-830x beyond any existing device, so there is no validated data to post-dict against. A structural or thermal precursor that would be obvious in a characterized coil may be un-modelable in an un-characterized regime. This compounds the stress gate: the mode is both likely and hard to see coming.

python
# The design-bore stress ratio is > 1 by construction (3-3.9x).
# FMEA records it honestly rather than assuming a redesign that does not exist.
stress_ratio_range = (3.0, 3.9)     # x allowable at design bore
regime_extrapolation = (166, 830)   # x beyond any device -> D high
assert stress_ratio_range[0] > 1.0  # infeasible as specified

What the stack does about it

The plug-coil gate is one of four burner gates; the others are the He-3 supply (~400x), the regime extrapolation, and the availability gap (0.86-0.995 vs 0.99982). See the availability gate and the burner narrative.

Content reviewed August 2026 · design-and-simulation stage